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#Composites

Toray develops FPSO and FSO repair and reinforcement technique with MODEC

Toray Industries, Inc., announced today that it has developed a carbon fiber reinforced plastic-based repair technique with MODEC, Inc. The technology is for floating production, storage and offloading (FPSO) and floating storage and offloading (FSO) systems that MODEC designs and builds and for which it provides operation and maintenance services. Toray has jointly developed a repair technology using Carbon Fiber Reinforced Plastics and has obtained approval from the American Bureau of Shipping (ABS) as a standard repair method for thickened parts due to corrosion.

Since maintenance of FPSO / FSO is carried out while continuing oil and gas production at sea and only repairs with steel materials are permitted. It has been desperately desired to require a new construction method that makes easy to bring in materials and equipment which does not involve fire work.

© 2021 Toray
© 2021 Toray


Toray has a patent for a vacuum assisted resin transfer molding (VaRTM) repair technique that can be applied to a narrow work site, and Toray has been considering applying the technology to repair of FPSO / FSO in the field of floating marine oil and gas and production equipment including FPSO. And now Toray has been working with MODEC, the world's leading company and the only specialized company in Japan.

 



The two companies jointly developed a repair technique that uses a dedicated carbon fiber fabric with high strength and high elastic modulus which makes it easier to carry in materials and equipment compared to the conventional repair method using steel materials, and requires a small number of people and a short construction period. In addition, since it does not involve fire work, it can be expected that the impact of repair work on oil and gas production will be minimized.

In the medium-term business program "Project AP-G 2022", Toray will focus on a further improvement on Carbon Fiber Reinforced Plastics business and strengthening its design and proposal capabilities for material systems, and will operate in growth markets. Toray will keep leveraging the power of materials to change the world by strengthening collaboration among Group companies while catering swiftly to market needs.


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#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

More News on Composites

#Composites

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

#Composites

Carbon Revolution wins Composites Australia Engineering Team Excellence Award

Carbon Revolution has won the Engineering Team Excellence Award at the 2026 Composites Australia Annual Industry Awards.

#Composites

JEC Forum Southeast Asia 2026 highlights Taiwan as a strategic hub for the global composites industry

The third edition of JEC Forum organized in Southeast Asia brought together 350+ participants from 22 countries for three active days of high-level Business Meetings, conferences, and networking, emphasizing Southeast Asia’s growing role in the global composites market. Held for the first time in Taipei from 23 to 24 June 2026, following the successful first editions in Bangkok, JEC Forum Southeast Asia 2026 confirmed its position as the region’s leading business platform dedicated to the composites industry.

#Composites

MEL Composites supports ELA Aviation with advanced composite materials

MEL Composites is supplying advanced composite materials and process consumables to ELA Aviation for the production of its next-generation gyroplanes. The collaboration underlines MEL Composites’ growing role in advanced aerospace mobility, providing lightweight materials designed to improve aircraft performance, manufacturing efficiency and structural reliability.

Latest News

#Knitting & Hosiery

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

#Man-Made Fibers

Lenzing reports improved half-year results and advances strategic transformation

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#Recycling / Circular Economy

German 'ZOLL' turns end-of-life uniforms into valuable raw materials

Together with CWS Workwear, the German Customs Administration is extending the life cycle of service uniforms through reuse, recycling and material recovery, demonstrating how circular economy principles can be successfully implemented in the public sector while delivering significant savings.

#Spinning

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

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