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#Composites

Toray develops FPSO and FSO repair and reinforcement technique with MODEC

Toray Industries, Inc., announced today that it has developed a carbon fiber reinforced plastic-based repair technique with MODEC, Inc. The technology is for floating production, storage and offloading (FPSO) and floating storage and offloading (FSO) systems that MODEC designs and builds and for which it provides operation and maintenance services. Toray has jointly developed a repair technology using Carbon Fiber Reinforced Plastics and has obtained approval from the American Bureau of Shipping (ABS) as a standard repair method for thickened parts due to corrosion.

Since maintenance of FPSO / FSO is carried out while continuing oil and gas production at sea and only repairs with steel materials are permitted. It has been desperately desired to require a new construction method that makes easy to bring in materials and equipment which does not involve fire work.

© 2021 Toray
© 2021 Toray


Toray has a patent for a vacuum assisted resin transfer molding (VaRTM) repair technique that can be applied to a narrow work site, and Toray has been considering applying the technology to repair of FPSO / FSO in the field of floating marine oil and gas and production equipment including FPSO. And now Toray has been working with MODEC, the world's leading company and the only specialized company in Japan.

 



The two companies jointly developed a repair technique that uses a dedicated carbon fiber fabric with high strength and high elastic modulus which makes it easier to carry in materials and equipment compared to the conventional repair method using steel materials, and requires a small number of people and a short construction period. In addition, since it does not involve fire work, it can be expected that the impact of repair work on oil and gas production will be minimized.

In the medium-term business program "Project AP-G 2022", Toray will focus on a further improvement on Carbon Fiber Reinforced Plastics business and strengthening its design and proposal capabilities for material systems, and will operate in growth markets. Toray will keep leveraging the power of materials to change the world by strengthening collaboration among Group companies while catering swiftly to market needs.


More News from Toray Engineering Co. Ltd.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

More News on Composites

#Research & Development

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

#Composites

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

#Composites

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

#Composites

Carbon Revolution wins Composites Australia Engineering Team Excellence Award

Carbon Revolution has won the Engineering Team Excellence Award at the 2026 Composites Australia Annual Industry Awards.

Latest News

#Functional Fabrics

ROICA™ presents stretch textile innovations from nine partners at PERFORMANCE DAYS 2026

ROICA™ by Asahi Kasei will return to PERFORMANCE DAYS Munich on October 13–14, 2026, presenting textile developments from seven European partners and two Japanese specialists under its global brand message, “STRETCH YOUR FUTURE.” Visitors can discover the developments at Booth P10 in Hall A4.

#IGATEX 2026

SHIMA SEIKI to showcase flat knitting and digital design solutions at IGATEX Pakistan 2026

Leading computerized flat knitting technology provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Pakistani representative ALMURTAZA MACHINERY CO., (PVT) Ltd., will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2026) in Lahore, Pakistan, from October 15–18. SHIMA SEIKI will introduce computerized flat knitting machines, 3D design software and various web platforms as proposals for sustainable production through innovative shaping technology and the latest digital solutions.

#Dyeing, Drying, Finishing

Brazilian market leader Cedro Têxtil focuses on greater efficiency, sustainability, and product quality with Brückner

After more than 150 years of company history, Cedro Têxtil is once again embracing the challenges of a changing industry. Widely recognized as the largest manufacturer of workwear fabrics in Latin America, the Brazilian textile company continues to invest in the modernization of its production facilities. A key milestone in this process was the decision to install a state-of-the-art Brückner stenter frame just over a year ago.

#Recycling / Circular Economy

The Or Foundation, adidas, BESTSELLER, H&M Group, and Inditex launch Apparel Recovery Coalition, responding to impacts of post-consumer textile exports

adidas, BESTSELLER, H&M Group, Inditex and The Or Foundation, with support from Circle Economy, unveiled the Apparel Recovery Coalition (ARC). The coalition will explore how producer responsibility systems can support circular pathways such as reuse, upcycling, recycling, and responsible waste management in countries that receive large volumes of exported secondhand apparel.

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