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#Composites

Toray develops FPSO and FSO repair and reinforcement technique with MODEC

Toray Industries, Inc., announced today that it has developed a carbon fiber reinforced plastic-based repair technique with MODEC, Inc. The technology is for floating production, storage and offloading (FPSO) and floating storage and offloading (FSO) systems that MODEC designs and builds and for which it provides operation and maintenance services. Toray has jointly developed a repair technology using Carbon Fiber Reinforced Plastics and has obtained approval from the American Bureau of Shipping (ABS) as a standard repair method for thickened parts due to corrosion.

Since maintenance of FPSO / FSO is carried out while continuing oil and gas production at sea and only repairs with steel materials are permitted. It has been desperately desired to require a new construction method that makes easy to bring in materials and equipment which does not involve fire work.

© 2021 Toray
© 2021 Toray


Toray has a patent for a vacuum assisted resin transfer molding (VaRTM) repair technique that can be applied to a narrow work site, and Toray has been considering applying the technology to repair of FPSO / FSO in the field of floating marine oil and gas and production equipment including FPSO. And now Toray has been working with MODEC, the world's leading company and the only specialized company in Japan.

 



The two companies jointly developed a repair technique that uses a dedicated carbon fiber fabric with high strength and high elastic modulus which makes it easier to carry in materials and equipment compared to the conventional repair method using steel materials, and requires a small number of people and a short construction period. In addition, since it does not involve fire work, it can be expected that the impact of repair work on oil and gas production will be minimized.

In the medium-term business program "Project AP-G 2022", Toray will focus on a further improvement on Carbon Fiber Reinforced Plastics business and strengthening its design and proposal capabilities for material systems, and will operate in growth markets. Toray will keep leveraging the power of materials to change the world by strengthening collaboration among Group companies while catering swiftly to market needs.


More News from Toray Engineering Co. Ltd.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

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#Composites

Kordsa showcases its global expertise in material technologies at JEC World 2026

Kordsa, a subsidiary of Sabancı Holding, shared its global expertise in material technologies with participants at JEC World 2026, held in Paris. The company’s solutions developed for a wide range of industries—particularly aviation, energy, and automotive—stood out among its key innovations at the exhibition. Throughout the event, Kordsa also presented its vision for sustainable growth and its strategic transformation in composite technologies to international stakeholders.

#Composites

JEC Composites Startup Booster: 2026 winners announced

The leading global startup competition for composites and advanced materials has crowned its 2026 champions, ahead of a landmark 10th anniversary edition next year. The winners of the JEC Composites Startup Booster 2026 were announced on Wednesday, 11 March, at JEC World, recognizing the most promising emerging companies reshaping the future of composites and advanced materials.

#Yarn & Fiber

Teijin Carbon strengthens high‑end sports offering with advanced prepreg and resin technologies for next‑generation bicycle performance

High‑end bicycle manufacturers are entering a new era in which modern frames and components must be lighter, stiffer, tougher and more sustainable – all while enabling fast, repeatable and cost‑efficient production. To support this shift, Teijin Carbon is expanding its portfolio of advanced prepreg systems developed specifically for premium road, gravel and mountain bike applications.

#Composites

JEC WORLD 2026 opens: Paris becomes the World Capital of composites

JEC World 2026 opens tomorrow, March 10, at Paris Nord Villepinte, bringing together the entire composites ecosystem for three days of exhibitions, conferences, technical sessions, strategic industry gatherings, and business meetings. As the “festival of composites”, JEC World is also a destination for a broad spectrum of other professional visitors, eager to discover how these advanced materials can offer sustainable solutions to their industries.

Latest News

#Research & Development

Textile cascade filter for removing microplastics from wastewater

Microplastics are now found almost everywhere, even in remote regions of Antarctica. They enter the human body through the food chain. Studies indicate that microplastics may have negative effects on the human health.

#Textile processing

Jeanologia showcases the future of product development

Jeanologia is showcasing how software is transforming product development in the fashion industry at PI Apparel Europe: The Fashion Technology Show, taking place on March 30–31 in London.

#Techtextil 2026

Groz-Beckert showcases cross-segment innovations for technical textiles in Frankfurt

From April 21 to 24, 2026, Groz-Beckert will present its latest innovations and solutions across the product areas of knitting, weaving, nonwovens and sewing at Techtextil 2026 in Frankfurt (Hall 12, Booth B90).

#Techtextil 2026

VANDEWIELE Group at Techtextil 2026 – Textile innovations together

The VANDEWIELEGroup will showcase its latest technologies for technical textiles at Techtextil 2026 in Frankfurt from April 21–24 (Hall 12.0, Stand C21). As a global leader in textile machinery, the group brings together specialised brands to support the evolving demands of high-performance textile applications. Visitors will discover solutions in laboratory testing, yarn joining, yarn feeding and thread tension monitoring, designed to create measurable value across the textile value chain.

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