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#Composites

Toray develops FPSO and FSO repair and reinforcement technique with MODEC

Toray Industries, Inc., announced today that it has developed a carbon fiber reinforced plastic-based repair technique with MODEC, Inc. The technology is for floating production, storage and offloading (FPSO) and floating storage and offloading (FSO) systems that MODEC designs and builds and for which it provides operation and maintenance services. Toray has jointly developed a repair technology using Carbon Fiber Reinforced Plastics and has obtained approval from the American Bureau of Shipping (ABS) as a standard repair method for thickened parts due to corrosion.

Since maintenance of FPSO / FSO is carried out while continuing oil and gas production at sea and only repairs with steel materials are permitted. It has been desperately desired to require a new construction method that makes easy to bring in materials and equipment which does not involve fire work.

© 2021 Toray
© 2021 Toray


Toray has a patent for a vacuum assisted resin transfer molding (VaRTM) repair technique that can be applied to a narrow work site, and Toray has been considering applying the technology to repair of FPSO / FSO in the field of floating marine oil and gas and production equipment including FPSO. And now Toray has been working with MODEC, the world's leading company and the only specialized company in Japan.

 



The two companies jointly developed a repair technique that uses a dedicated carbon fiber fabric with high strength and high elastic modulus which makes it easier to carry in materials and equipment compared to the conventional repair method using steel materials, and requires a small number of people and a short construction period. In addition, since it does not involve fire work, it can be expected that the impact of repair work on oil and gas production will be minimized.

In the medium-term business program "Project AP-G 2022", Toray will focus on a further improvement on Carbon Fiber Reinforced Plastics business and strengthening its design and proposal capabilities for material systems, and will operate in growth markets. Toray will keep leveraging the power of materials to change the world by strengthening collaboration among Group companies while catering swiftly to market needs.


More News from Toray Engineering Co. Ltd.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

#Yarn & Fiber

Toray develops durable reverse osmosis membrane

Toray Industries, Inc., announced today that it has developed a highly durable reverse osmosis (RO) membrane (see glossary note 1). This innovative offering guarantees the long-term provision of high-quality water. It also maintains the superior removal performance of Toray’s existing membranes vital for reusing industrial wastewater and treating sewage.

More News on Composites

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

#Associations

Engineering depth and diversity for composites

Airbond is the latest member of the British Textile Machinery Association (BTMA) to receive recognition for contributions to the composites industry. The engineering firm based in Pontypool, South Wales, has just received the Make UK Energy and Sustainability Award for its Lattice 3D Printing project.

#Composites

Alliance for European Flax-Linen & Hemp expands bio-materials presence at JEC World 2026

The Alliance for European Flax-Linen & Hemp is pleased to announce its participation at JEC World 2026, featuring a significantly expanded presence and an enhanced offering for the global composites industry.

#Composites

Breaking new ground in Technical Textiles: Stäubli at JEC World 2026

Stäubli, a global leader in industrial and mechatronic solutions, will showcase its cutting-edge weaving machinery solutions for technical textiles at JEC World 2026, from 10 to 12 March in Paris-Nord Villepinte.

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#Raw Materials

Esquel Group adds two new extra-long staple cotton varieties approved

Esquel Group’s Xinjiang Research & Development Center has successfully developed two new Sea Island cotton (Extra-Long-Staple cotton, ELS cotton) varieties named “Yuan Loong 37” and “Yuan Loong 42,” which have been officially approved and granted registration numbers. Both varieties have also obtained Plant Variety Rights certificates, marking another significant breakthrough for the Group in cotton breeding and commercial application.

#Weaving

Itema America acquires Palmetto Loom Reed, strengthening local manufacturing and service in the U.S.

Itema America, the U.S. subsidiary of Italy-based Itema Group, has acquired – through an Assets Purchase Agreement – Palmetto Loom Reed, a Greenville, South Carolina-based manufacturer of weaving reeds and one of the last remaining domestic producers of these precision components in the United States.

#Recycled_Fibers

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

#Functional Fabrics

lululemon introduces Unrestricted Power™ — A new sensation for strength training

lululemon (NASDAQ: LULU) has unveiled Unrestricted Power™, a new innovation platform engineered for heavy lifts and demanding gym sessions. The assortment, which launches in North America, is backed by thousands of hours of research and development, providing secure support without compromising comfort and mobility, enabling a distraction-free fit built to match every move.

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