[pageLogInLogOut]

#Weaving

Weavers of carbon fabrics

People's concerns about adverse effects from pollution on our living environment is growing. Industries are being forced to reduce their impact on the environment. Transportation accounts for up to one third of all CO2 emissions and cars generate a major share of the pollution. The need to reduce the weight of a car in order to cut its emissions or to increase its range is clear. Steel is getting replaced by carbon fiber based composites and car interiors are being provided with luster by using carbon fabric inlays. The quality of the carbon fabric is crucial for reaching the expected performance.

RELY ON WEFTMASTER FALCON-I

In the case of inlay-components with a carbon look, even the smallest irregularities are a problem. Hence, carbon fabrics must have controlled quality to avoid sporadic defects. Weavers of carbon fabrics who are working closely together with car manufacturers don’t take any risks - they rely on Loepfe's FALCON-i to keep fluff or filamentation out of their top quality fabrics.

By using the unique detection features of Loepfe's FALCON-i yarn sensor to remove fluff or filamentation from the weft-yarn, waste is dramatically reduced in the carbon fabric production process. A simple calculation reveals that there’s a quick return on investment for the weaver.

The applications where FALCON-i can improve product quality are not limited to those mentioned here. Coated technical fabrics such as tarpaulins or sailcloth can only be perfect when using FALCON-i for weaving the base material, in order to avoid fish-eye defects.

Weavers with a focus on high quality technical textiles benefit from using the unique detection capabilities of FALCON-i to improve the quality of their products while avoiding customer claims or expensive patching.



FALCON-i offers selectable sensitivity levels to cope with many different applications. Since the sensor is optical, the nature or conductivity of the yarn processed is of minor importance. Smooth yarn guidance allows for very selective fault sensitivitysettings.

WEFTMASTER FALCON-I © 2021 Loepfe
WEFTMASTER FALCON-I © 2021 Loepfe


This specialized yarn sensor product from Loepfe Switzerland is in high demand for the production of technical textile fabrics that find their application in automotive, medical, aeronautics, filtration, recreational sports, renewable energy - and many other industries too.

Learn more about features and applications of FALCON-i here or contact one of our experts at service@loepfe.com


More News from LOEPFE BROTHERS LTD.

More News on Weaving

Latest News

#Research & Development

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

#Carpets

DOMOTEX Hannover 2028 off to a strong start with expanded portfolio

Preparations for DOMOTEX 2028 are already gaining strong momentum. Following its successful repositioning as the Home of Flooring & Interior Finishing, around 100 international manufacturers have already secured their place during the initial registration phase.

#Knitting & Hosiery

STOLL: Agreement signed for the divestiture of selected assets

In early 2025, KARL MAYER announced its strategic decision to focus on its core business areas of WARP KNITTING, WARP PREPARATION, and TECHNICAL TEXTILES. As part of this move, the flat knitting machine business under the STOLL brand was discontinued and the production site in Reutlingen was closed in October 2025.

#Research & Development

TERNAfil wins first place at PitchMiUp Night 2026 in Minden

The RWTH spin-off TERNAfil has developed MAXCarbon, a new high-performance hybrid fibre that combines the mechanical performance of carbon with the temperature and corrosion resistance of ceramic materials. For this development, TERNAfil was awarded first prize at the PitchMiUp Night in Minden on 21 May 2026.

TOP