#Textiles & Apparel / Garment

2024-09-19

‘Beyond Leather Materials’ develops new, >85% bio-based leather alternative made with apple waste

Danish company ‘Beyond Leather Materials’ collaborated with German materials manufacturer Covestro to develop a protective coating based on INSQIN® technology for Beyond Leather Materials’ LEAP®. LEAP® is an innovative leather alternative made using apple waste generated in juice and cider manufacturing. The jointly developed coating uses INSQIN® technology based on polyurethane dispersions made with partially bio-based content.

Combining low-VOC, partly bio-based INSQIN® technology with inventive materials like apple waste makes for innovative leather alternatives. © Covestro

Partly apple waste-based leather alternative keeps durability at the core

Beyond Leather’s approach captures the value of apple waste – of which around 4 million tons is produced every year – by upcycling it into a high-performance and more sustainable alternative to conventional leather made with animal skin. With a high content of short fibers and polymers, apple waste (including cores, seeds, and stems) can be activated to give a strength and suppleness to the final material, recreating the functional and aesthetic properties that make leather so desirable. To produce LEAP®, the apple-waste blend is applied to a TENCELTM textile backing and finished with the protective coating containing INSQIN® PU.

Inspirational leather-look products; aspirational performance

For brand customers and end consumers looking for leather alternatives, the launch of LEAP® stands as a testament to the power of innovation and collaboration.

“With around 25% of an apple discarded after pressing, we wanted to capture this waste’s value in premium applications. We believe that looking into waste streams and using upcycling is crucial to reduce emissions. It is our mission to show how much value there is in waste and, ultimately, make waste beautiful,” says Mikael Eydt, Co-Founder & CEO, Beyond Leather Materials.

“Covestro is delighted to have contributed to the development of this leather alternative made with apple waste, which has significant potential to improve textile sustainability in a wide range of industries,” says Dr. Torsten Pohl, Head of Global Textile Coatings Covestro. “Our low-VOC, low-emission, waterborne, and partly-bio-based INSQIN® coating technology is the perfect fit for LEAP®, enabling the premium durability, flexibility and perceptual quality needed in today’s market while offering a more sustainable solution for partners like Beyond Leather. We look forward to continuing our collaboration in applications spanning everything from small goods typically made of leather such as wallets, purses, and key cases, to automotive interiors.”

Covestro, FILK Freiberg, and OUT e.V. develop flexible, conductive polymer smart textile system

As the smart textiles market continues to grow across healthcare, personal protection, sportswear, and automotive applications, developers are seeking new ways to integrate electronic functionality directly into textiles, without the rigidity and complexity of conventional wiring. To address this challenge, FILK Freiberg Institute, an independent research institution with expertise in polymer coatings for textile applications, collaborated with Optotransmitter-Umweltschutz-Technologie (OUT) e.V. The joint project, funded under the German Industrielle Gemeinschaftsforschung (IGF) program of the Bundesministerium für Wirtschaft und Energie (BMWE), focused on developing flexible, conductive polymer surfaces for next-generation smart textiles.

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

Covestro showcases monomaterial concept in autonomous SUE People Mover

UE | STUDIOS has unveiled the fully autonomous electric minibus “Self-driving Urban E-Shuttle” (SUE), placing strong emphasis on sustainable material design. Developed within a project funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and the European Union, the vehicle will begin public road testing this year. At the core of the concept is the consistent use of recyclable monomaterials to improve circularity at end of life.

Covestro and Heraeus Precious Metals collaborate to enable safer, more sustainable antimicrobial textile coatings

Laboratory tests reveal that AGXX antimicrobial surface technology from Heraeus Precious Metals is fully compatible with Impranil® PU dispersions which are part of the waterborne INSQIN® textile coating technology from Covestro, paving the way for more sustainable antimicrobial textile coatings. This discovery comes at a key moment for the textile coatings industry. As the sharing economy continues to grow, more people are coming into regular contact with high-use surfaces, creating ideal conditions for bacteria, viruses, and other microorganisms to thrive.

C&S strengthens its governance to support its evolution

C&S announces the appointment of Marco Lucietti to its Board of Directors. With extensive international experience across the textile and denim industries, Lucietti will work alongside CEO Federico Corneli, contributing to the company’s managerial development, organizational structure and long-term strategic direction.

Carrington Textiles publishes third Sustainability Report

Carrington Textiles has announced the publication of the third Sustainability Report from the RTS Textiles Group, highlighting another year of progress towards more responsible manufacturing across its global operations. The report outlines continued investment in technologies and initiatives designed to improve environmental performance and support long-term business resilience across the Group’s manufacturing facilities in the UK, Portugal and Pakistan.

YKK develops concept EXCELLA® zipper tape using nonwoven fabric partially derived from used clothing

YKK Corporation has developed a concept version of its premium EXCELLA® zipper series made from nonwoven fabric sheets created by fiberizing used clothing and other textile materials. Based on a proposal by fashion designer Yuima Nakazato, this item was created as a result of collaboration between Nakazato, Seiko Epson Corporation and YKK. The concept zipper was incorporated as a material component for pieces in the newest YUIMA NAKAZATO Couture Collection, “INFERNO,” which was unveiled in Paris, France on July 8, 2026.

Texworld Apparel Sourcing Paris highlights evolving global sourcing landscape

From 31 August to 2 September 2026, Texworld Apparel Sourcing Paris will bring together more than 1,000 international exhibitors at Paris-Le Bourget Exhibition Centre. This edition reflects the new global balance of textile and apparel sourcing, highlighting a strong diversity of sourcing countries — some unexpected.

Rieter sees Barmag integration on track as orders and sales rise

The first half of 2026 was shaped by the successful completion of the largest acquisition in Rieter’s history. The Man-Made Fiber Division enables entry into the growth segment of man-made fibers and sustainably strengthens Rieter’s market position in the Asia region. The expanded Group is now the world’s leading system supplier for the processing of natural and man-made fibers. In the first half of the year, initial cost savings in material costs and operating expenses have already been realized. The targeted synergies are expected to amount to at least CHF 20 million by the end of the 2028 financial year. Due to the completion of the acquisition on February 2, 2026, the first half of the year for the Man-Made Fiber Division only amounts to five months.