#Spinning

2024-07-24

TC 30i: Convincing customers with strong results

Trützschler’s next-generation carding machine entered the market in January 2024 – and it’s now convincing yarn manufacturers across the textile industry worldwide. The machines have achieved excellent results during tests with customers in Türkiye and in other countries. It achieved up to 40 % higher productivity while reducing energy consumption by up to -18 %.

Impressed by TC 30i. From left to right: Burak Ates (Owner Mayfil Tekstil), Osman Kutlutürk<br />
(Regional Service Manager Trützschler Temasa) and Önder Bilir (Factory Manager Mayfil Tekstil) © 2024 Truetzschler — Impressed by TC 30i. From left to right: Burak Ates (Owner Mayfil Tekstil), Osman Kutlutürk (Regional Service Manager Trützschler Temasa) and Önder Bilir (Factory Manager Mayfil Tekstil) © 2024 Truetzschler

Higher productivity, less energy consumption

Mayfil Tekstil is a leading company in the Turkish textile industry for the production of textured yarn. It is headquartered in Nilüfer/Bursa. Founded in 2005, it has grown rapidly by prioritizing customer satisfaction. In 2022, Mayfil invested in a modern vortex airjet spinning facility that can produce up to 35 tons per day. And the company was keen to take a close look at the TC 30i for man-made fibers to explore its potential to drive progress toward Mayfil’s ambitious growth plans. In February 2024, Mayfil Tekstil conducted tests with the TC 30i. The next-generation carding machine produced 140 kg/h viscose, which is more than 40 % higher than the 95 kg/h Mayfil produces with the current benchmark. The new carding machine also decreased electricity consumption by 18 %. Based on these results, Mayfil is purchasing further TC 30i cards.

Results confirmed

Göl Iplik Seremet Tekstil Sanayi ve Ticaret A.S., located in Inegöl Bursa, operates three factories that deliver a variety of high-quality products, with a specialization in blended yarns. Investment in modern equipment and pioneering new products that expand its portfolio are at the heart of Göl Iplik’s success across almost four decades. Göl Iplik also tested the TC 30i for man-made fibers in early 2024. This Trützschler customer took a close look at the TC 30i during rigorous viscose trials. The TC 30i achieved a 40 % higher productivity rate with the same level of quality, while consuming 15 % less power. Göl Iplik now intends to include the TC 30i in its future investment strategy.

The blended yarn specialists at Göl Iplik Seremet Tekstil Sanayi ve Ticaret A.S.: From left to right: Erdinc Seremet (Deputy Chairman of the Board of Directors) and Mümin Tarlak (Deputy General Manager) © 2024 Truetzschler

Promising feedback

The TC 30i is still a newcomer in the textile industry – but its reputation is growing rapidly as spinning companies around the globe experience its range of smart features and functions. Its contributions to productivity, quality and resource efficiency are convincing. More and more companies around the world are now ordering our TC 30i. We are happy to convince more customers worldwide.

Diagram: For producing man-made fibers, the TC 30i achieves significantly less yarn imperfections when the production volume increases © 2024 Truetzschler

Benefits of the TC 30i:

1) Best quality from any raw material: High levels of productivity and yarn quality thanks to 35 % more active flats, the longest carding length in market and the T-GO automatic carding gap optimizer.

2) Operator-independent performance: Consistent results without relying on manual operators thanks to automatic, real-time optimization of the carding gap with T-GO.

3) Value-adding waste handling: Innovative waste suction system collects and separates different types of waste. More than 50 % of card waste can be reused or sold to third parties for an attractive price.

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

Pre-Cleaner CL-X: Proven in cotton cleaning – creating value beyond the spinning mill

Since its market launch, the CL-X has firmly established itself in blowroom lines worldwide. Hundreds of installations confirm its ability to deliver superior cleaning efficiency, lower waste, higher productivity and significant energy savings. Now, new customer applications show that the CL-X not only continues to excel in spinning preparation – it is also entering a completely new field of application: ginning.

STEELTOP®: A new benchmark in flat tops for spinning preparation

Modern carding generations achieve higher production performance, placing significantly greater stress on flat tops. Higher cylinder speeds and increased fiber density, combined with tighter carding gaps, create more demanding operating conditions. At the same time, poorer raw material quality and the increased use of recycled materials further intensify these challenges. With STEELTOP®, Trützschler introduces a new full steel flat top series developed for these demanding modern carding processes.

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

BICO BCF yarn delivers impressive performance in field testing

In a joint development project with other partners, Barmag and Object Carpet have successfully tested BICO BCF yarn in the carpet manufacturing process. The results show that this innovative yarn technology offers significant performance advantages and opens up new possibilities for recycling-oriented carpet constructions.

Première Vision Paris expands innovation focus across fashion and beauty

From September 1–3, 2026, Première Vision Paris will bring together more than 900 exhibitors from across the global fashion value chain. This year's edition places a strong emphasis on Innovation-Tech, highlighting technologies and materials that are reshaping product development, manufacturing and sustainability.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

ICAC International Seminar in Taipei to explore strategic synergies across the textile supply chain

The International Cotton Advisory Committee (ICAC) — together with the Taiwan Textile Federation (TTF), under the guidance of the Ministry of Economic Affairs and the Ministry of Foreign Affairs of Taiwan — will bring international cotton and textile leaders together in Taipei on September 10 for the ICAC International Seminar 2026.