#Spinning

2020-07-30

Lucrative automation for sewing thread producers

For the most part, sewing thread producers still rely on machines on which the tubes must be changed manually. This means that, in the sewing thread sector in particular, both productivity and profit can be increased by using semi-automated sewing thread finish winders from SSM. The story of an Asian sewing thread producer that switched from manual tube changing to the semi-automated SSM TK2-20-TT clearly shows how fast this innovation pays for itself and how the company is benefitting in the long term.

Until now, searching for fully automatic finish winders for sewing thread on the market has proved futile. The variety of yarns to be processed is too large and there are too many different tube dimensions and applications: This makes it impossible to produce a standardized design for a fully automatic machine, meaning that an extremely costly custom machine would be the customer’s only option. But this does not mean that machines on which the tubes are changed manually are the best solution in the sewing thread sector.

Sewing thread producers still use many older machines that require a lot of manual intervention because these machines are primarily what a large proportion of winding machine manufacturers offer. A few manufacturers do produce semi-automated machines as well, but only SSM finish winders offer reliable, efficiency-boosting functions such as length measurement, tuck-in, automatic changing of full packages, and package winding. This is crucial because with sewing thread, the decisive factors are above all its appearance, the winding, and the unwinding characteristics of the sewing thread package in the subsequent process. The machines in the SSM TK2-20 series are real profit makers in this regard. They are proven to be a reliable piece of equipment for meeting the high requirements of SSM customers in the sewing thread industry.

For these reasons, an Asian sewing thread producer decided to replace its “manual machines” with a 284-spindle SSM TK2-20-TT. This enabled the company to increase its production capacity by 100 tons per month to reach its target of 300 tons per month. And that’s not all: At the same time, it was possible to reduce the number of production spindles required by 50 spindles and reduce the number of personnel needed to operate the entire system by around 60%. The labor costs alone could be decreased by around CHF 30 000 per year thanks to the investment – which is especially impressive since the company is in a newly industrialized country.

As the machines had already paid for themselves after just 14 months, the customer is earning an extra CHF 150 000 per year thanks to the very precise length measurement and the lower power consumption of the entire TK2-20-TT system.

Rieter sees Barmag integration on track as orders and sales rise

The first half of 2026 was shaped by the successful completion of the largest acquisition in Rieter’s history. The Man-Made Fiber Division enables entry into the growth segment of man-made fibers and sustainably strengthens Rieter’s market position in the Asia region. The expanded Group is now the world’s leading system supplier for the processing of natural and man-made fibers. In the first half of the year, initial cost savings in material costs and operating expenses have already been realized. The targeted synergies are expected to amount to at least CHF 20 million by the end of the 2028 financial year. Due to the completion of the acquisition on February 2, 2026, the first half of the year for the Man-Made Fiber Division only amounts to five months.

Barmag Fuzhou Customer Day concludes successfully, boosting high-quality chemical fiber growth in Fujian & Guangdong

Barmag hosted its Customer Day themed “A New Era. Powered by Innovation.” in Fuzhou on June 28, welcoming nearly one hundred invited customers from Fujian and Guangdong provinces. Georg Stausberg, CEO of Barmag Group, attended along-side the sales and R&D expert China team to jointly present integrated solutions covering the entire man-made fiber value chain.

STEELTOP®: A new benchmark in flat tops for spinning preparation

Modern carding generations achieve higher production performance, placing significantly greater stress on flat tops. Higher cylinder speeds and increased fiber density, combined with tighter carding gaps, create more demanding operating conditions. At the same time, poorer raw material quality and the increased use of recycled materials further intensify these challenges. With STEELTOP®, Trützschler introduces a new full steel flat top series developed for these demanding modern carding processes.

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

C&S strengthens its governance to support its evolution

C&S announces the appointment of Marco Lucietti to its Board of Directors. With extensive international experience across the textile and denim industries, Lucietti will work alongside CEO Federico Corneli, contributing to the company’s managerial development, organizational structure and long-term strategic direction.