[pageLogInLogOut]

#Spinning

Lucrative automation for sewing thread producers

For the most part, sewing thread producers still rely on machines on which the tubes must be changed manually. This means that, in the sewing thread sector in particular, both productivity and profit can be increased by using semi-automated sewing thread finish winders from SSM. The story of an Asian sewing thread producer that switched from manual tube changing to the semi-automated SSM TK2-20-TT clearly shows how fast this innovation pays for itself and how the company is benefitting in the long term.

Until now, searching for fully automatic finish winders for sewing thread on the market has proved futile. The variety of yarns to be processed is too large and there are too many different tube dimensions and applications: This makes it impossible to produce a standardized design for a fully automatic machine, meaning that an extremely costly custom machine would be the customer’s only option. But this does not mean that machines on which the tubes are changed manually are the best solution in the sewing thread sector.

Sewing thread producers still use many older machines that require a lot of manual intervention because these machines are primarily what a large proportion of winding machine manufacturers offer. A few manufacturers do produce semi-automated machines as well, but only SSM finish winders offer reliable, efficiency-boosting functions such as length measurement, tuck-in, automatic changing of full packages, and package winding. This is crucial because with sewing thread, the decisive factors are above all its appearance, the winding, and the unwinding characteristics of the sewing thread package in the subsequent process. The machines in the SSM TK2-20 series are real profit makers in this regard. They are proven to be a reliable piece of equipment for meeting the high requirements of SSM customers in the sewing thread industry.

For these reasons, an Asian sewing thread producer decided to replace its “manual machines” with a 284-spindle SSM TK2-20-TT. This enabled the company to increase its production capacity by 100 tons per month to reach its target of 300 tons per month. And that’s not all: At the same time, it was possible to reduce the number of production spindles required by 50 spindles and reduce the number of personnel needed to operate the entire system by around 60%. The labor costs alone could be decreased by around CHF 30 000 per year thanks to the investment – which is especially impressive since the company is in a newly industrialized country.


(c) 2020 SSM
(c) 2020 SSM

 


As the machines had already paid for themselves after just 14 months, the customer is earning an extra CHF 150 000 per year thanks to the very precise length measurement and the lower power consumption of the entire TK2-20-TT system.


More News from SSM Schärer Schweiter Mettler AG

More News on Spinning

#Spinning

Temco launches a new DTY all-in-one solution

Temco introduces the DTY All-in-One Solution – a fully harmonized set of components engineered to give customers a highly stable, low maintenance and reproducible process environment. The solution reduces interruptions, extends component lifetimes and supports consistent yarn quality across all machine positions. All-in-One Solution – a fully harmonized set of components engineered to provide maintenance and reproducible process environment.

#Techtextil 2026

DIENES at Techtextil 2026: Flexible pilot lines for bio-based fiber development

The growing relevance of bio-based materials in technical textiles is accompanied by increasing demands for reproducibility, high-quality data, and scalable process routes. Especially when working with cellulose and its derivatives, chitosan, lignin-based approaches, or bio-based PAN as a carbon-fiber precursor, R&D teams face variable feedstock quality, tighter process windows, and the need for reliable comparability across trials. This calls for flexible, data-driven experimental setups that can be reconfigured efficiently when recipes, solvents, and raw-material batches change.

#Techtextil 2026

RETECH showcases high-precision godets for high-performance fiber processing at Techtextil 2026

RETECH designs and manufactures godets and draw frames for heated, ambient and cooled processes, enabling precise heat treatment and consistently high yarn quality for a wide range of polymers and applications, with process temperatures of up to 400 °C for high-performance fibers. The company’s key competence lies in exact and stable temperature and speed control, individually adapted to the specific material and process requirements.

#Spinning

Barmag presents the next generation of POY production – energy-efficient and partial-automated

With POY 2.0, Barmag is introducing a completely redesigned spinning concept that takes the production of partially oriented yarn (POY) to a new level in terms of technology and economy. The solution, which was presented to a selected audience of experts for the first time at ITMA Asia + CITME 2025, was met with great enthusiasm: several yarn producers worldwide immediately expressed their interest in a pilot plant.

Latest News

#Techtextil 2026

Gebr. Otto highlights versatility at Techtextil with regional supply chains, yarn innovations and new hygiene segment

At this year’s Techtextil, Gebr. Otto places its versatility at the center of its presentation. In addition to spinning, twisting and dyeing – traditionally focused on fine cotton – textile processors will also find a competent development partner for technical specialty solutions. The Dietenheim-based spinning mill has now built up a decade of experience in the production of technical yarns, particularly from aramids. A new hygiene segment has also been established, where yarns for medical and hygiene products are currently being produced. In the future, this department could also develop textile products for the food sector. Gebr. Otto will once again be present at the BW-i joint stand, booth D81, hall 12.1. What is wound onto the spool is determined by the customer: Gebr. Otto develops according to specific customer requirements and transforms its own ideas into yarn innovations.

#Europe

Commission presents proposal for EU Inc. - unlocking the full potential of the Single Market for Europe's entrepreneurs

Today, the European Commission presented its proposal for EU Inc., a new single set of corporate rules, building the cornerstone and starting point for the EU's 28th regime. EU Inc. is an optional, digital-by-default European corporate framework. It will make it easier for businesses to start, operate and grow across the EU – incentivising them to stay in Europe, and encourage those who once looked elsewhere to return.

#Man-Made Fibers

OnceMore® from Södra brings end-to-end traceability for circular Man-made Cellulosic Fibers (MMCF) using TextileGenesis

OnceMore® from Södra, the world’s first large-scale process for recycling blended fabrics into high‐quality dissolving pulp, will begin using TextileGenesis, a Lectra company, to strengthen traceability from raw material to retail across the value chain. OnceMore® produces dissolving pulp made from blended textile waste and wood sourced from responsibly managed Swedish forests. By integrating TextileGenesis, OnceMore® supports the growing need for verified data and secure, transparent tracking throughout increasingly complex supply chain.

#Sustainability

Experts publish APAC policy priorities

Cascale today announced the publication of its APAC Policy Priorities Paper, developed by the Asia-Pacific (APAC) Policy Member Expert Team (MET) to identify key regional sustainability challenges and provide practical, aligned recommendations for policymakers and industry stakeholders across Asia-Pacific.

TOP