#Spinning

2020-02-20

With Automation Solutions, Saurer takes next step toward automated factories

Loading unit on rail system for cabling BCF yarns and tire cord (c) 2020 Saurer

Textile companies are facing increasingly complex challenges: higher labour costs and employee turnover rates, not to mention the need to automate material flow, reduce lead times and boost productivity. Furthermore, companies increasingly require comprehensive automation solutions due to greater demands on yarn quality and ease of use as well as the trend towards large and heavy packages.

Saurer already has 30 years of experience in planning and installation of transport systems, especially between roving frames and ring-spinning machines. The company has successfully implemented over 100 systems worldwide. The new product line Saurer Automation Solutions serves as customers' expert engineering partner for integrated automation solutions across the entire textile value chain. It consists of specially designed automation elements that the project engineering team combines into tailored system solutions that are seamlessly integrated into customers' processes. Thanks to these solutions, Saurer is meeting the growing demand for cost-effective automation of spinning and further processing in staple fibre spinning and twisting mills as well as in filament yarn processing.

Autoflow systems in ring spinning (c) 2020 Saurer

Comprehensive data management with innovative quality functions has become indispensable along the entire textile value chain. With Senses, the digital mill management system from Saurer, customers can consolidate and analyse company-wide production, quality and performance data, even for machines from other manufacturers.

Saurer Automation Solutions offer tailor-made automation solutions in the following areas:

Staple fibre spinning and twisting: can transport using automated guided vehicles, transport systems for roving bobbins, palletising systems, conditioning, packaging, transport systems for cross-wound packages from the winding/spinning machine to the yarn warehouse.

Filament twisting and cabling: transfer of feed packages with loading units on rail systems for BCF yarns and tire cord for block doffing. Removal of cross-wound twist packages using lifters/rail systems or an automated transport system to the next process step, such as automatic loading of thermosetting systems and weaving creels using robotic units.

Project engineering: consulting, project planning and implementation of custom solutions.

Saurer at ITM 2026: Answering markets needs for flexibility

The textile industry is facing unprecedented challenges: geopolitical tensions, natural disasters and pandemics and are changing market conditions overnight. Today, flexibility is no longer an option, but a survival strategy. At the ITM 2026 in Istanbul, Saurer will be demonstrating how modern machine technology delivers flexibility – from bale to yarn – in hall 7 at booth 709 A.

Saurer Technologies Twisting Solutions at ICFE 2026

Saurer Technologies Twisting Solutions, a global leader in textile machinery innovation, will be present at the International Carpet and Flooring Expo ICFE 2026. Join us January 6–9 at the Istanbul Expo Center, Türkiye, as industry leaders, manufacturers, and innovators gather to explore the latest breakthroughs in carpet and flooring technology. Let’s meet at the new established global Center of the Carpet Sector in hall 3, booth 300!

Saurer’s leading technology for the yarns of tomorrow at ITMA Asia 2025

Saurer, is looking forward to presenting the latest innovation highlights at the ITMA Asia + CITME 2025 in Singapore on booth C 301 in hall 3. The spinning, twisting, and automation solutions are underlining the commitment to driving efficiency, sustain-ability, and digitalisation in the textile industry, paving the way for the yarns of tomorrow.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.