#Knitting & Hosiery

2023-11-27

Groz-Beckert develops innovative new products together with Mayer & Cie.

Groz-Beckert Knitting Sinker SNK-F © 2023 Groz-Beckert

Together with the German circular knitting machine builder Mayer & Cie., Groz-Beckert has developed the optimized Relanit sinker SNK F over the past years. Independently of this, the development of the new LCmax™ energy-saving needles took place. The focus of both developments is on efficiency, energy savings and increased process reliability.

Groz-Beckert offers interested machine builders different cooperation options to jointly develop new products or optimize existing ones. The Groz-Beckert Technology and Development Center (TEZ) provides the appropriate framework for so-called co-development projects. At the ITMA in Milan in June 2023, Groz-Beckert presented some of the successful cooperations under the motto "Innovation through cooperation". Among them were two new developments realized with Mayer & Cie. Groz-Beckert presented the two new products for the first time in Asia at ITMA Asia in November 2023.

Optimized Relanit sinker SNK F

At the end of 2018, circular knitting machine manufacturer Mayer & Cie. approached Groz-Beckert with a request to jointly develop an improved and more efficient sinker for selected machines of their Relanit family that would run more smoothly and reliably in the needle tricks. The innovative sinker has an integral spring with a spring force that is adapted to the sinker thickness. Field tests were consistently successful and confirmed the functionality and advantages of the new sinker.

Thanks to their unique, adapted spring, the newly developed SNK F Relanit sinkers are securely guided while they are running through the cam track, resulting in a quieter operation. This increases process reliability and ensures an improved loop structure. In addition, wear on the swivel butts of the sinkers is reduced. This increases service life and makes the process more sustainable and cost-efficient.

Higher energy efficiency thanks to LCmax™

The second recent cooperation with Mayer & Cie. was initiated by Groz-Beckert. With its products, Groz-Beckert strives to provide textile producers with the best possible support in meeting the constantly growing demands for sustainable production. Accordingly, the topic of sustainability has always been a focus of new and further developments at Groz-Beckert.

The objective was to develop a cost-effective energy-saving needle. After considering various variants, the common choice of Mayer & Cie. and Groz-Beckert was the LCmax™ knitting machine needle with innovative, wave-shaped shank geometry. The first prototypes were extensively tested on laboratory machines at Groz-Beckert's TEZ. The trials confirmed the advantages of the new technology.

The innovative, wave-shaped shank of the LCmax™ needle ensures a smaller contact area of the needle in the needle trick. This results in less friction, which reduces machine temperature and enables energy savings of up to 20 percent compared to a standard needle. This saves costs and at the same time allows operation of the machine at the maximum possible speed.

Groz-Beckert Knitting LCmax © 2023 Groz-Beckert

In both projects, the cooperation between Mayer & Cie. and Groz-Beckert went far beyond mere product development. In addition to Applications Engineering and Construction, the companies' Sales and Purchasing departments were also involved in a close exchange. The cooperation at all levels was characterized by openness, constructiveness, partnership and goal orientation, and led to successful results from which the customers of both companies can now benefit.

The sewing machine needle manufacturer with process expertise

Groz-Beckert sewing machine needles are renowned throughout the industry and comprise an impressively broad portfolio. But customers know that innovative solutions from Groz-Beckert go beyond the core product. With its future-oriented services and digital offerings, the company, headquartered in Germany, is a strong partner of the sewing industry.

Precision at the Forefront: Groz-Beckert at ITMA Asia 2024

As ITMA Asia 2024 approaches, Groz-Beckert is set to unveil a range of cutting-edge innovations in textile machinery components. From October 14-18, 2024, visitors can expect a showcase of the company’s latest developments in knitting, weaving, nonwovens, tufting, sewing, and spinning at Hall 4, Booth C04. With a focus on precision and performance, Groz-Beckert’s offerings align with the growing demand for enhanced efficiency and sustainability in textile production.

Brückner, Groz-Beckert, Karl Mayer and Thies to hold joint warp knitting symposium in Brazil

The German companies Brückner, Groz-Beckert, the Karl Mayer Group and Thies invite representatives of the Brazilian textile industry to a symposium with presentations and discussion panels in Blumenau, Brazil, on August 21, 2024. The event will be held at NS Armazém, Fortaleza, Blumenau and will focus on the current demand trend for warp knitted elastic fabrics.

Technical textiles for more and new business

KARL MAYER's composite machines and warp knitting machines with weft insertion produce technical textiles offering an impressive variety of properties and textures. The range of tasks these textiles can perform is as broad as the spectrum of their possible fields of application. Both newcomers with the right textile solution and already established players can trust their business will flourish, as demonstrated by the examples from KARL MAYER's Technical Textiles division at ITMA ASIA + CITME 2025. The exhibition at stand A 301 in Hall 5 of the Singapore EXPO focuses on two areas: filtration and construction.

KARL MAYER puts textiles centre stage

For KARL MAYER, textiles are much more than just materials – they express function, emotion and progress. And they are at the heart of its customers' activities. KARL MAYER is now focusing more than ever on its customers' needs and plans and therefore on the textiles made on its machines: WARP KNITS. At the upcoming ITMA ASIA + CITME, the company will demonstrate how textile solutions are providing new impetus in the categories of Fashion & Clothing and Technical Textiles.

STOLL in focus:

At the beginning of this year, KARL MAYER announced that it would be shifting its focus back to its core areas of warp knitting, warp preparation and technical textiles. As part of this strategic realignment, the flat knitting machine business under the STOLL brand will be discontinued. The Reutlingen plant will close down on 31 October 2025. Production in China will end in December 2025. This was an extremely difficult decision for KARL MAYER.

Rieter reports stable order backlog and strategic progress – outlook for 2025 adjusted

In its Investor Update 2025, Rieter announced an order intake of CHF 203.9 million in the third quarter and CHF 559.3 million after nine months, reflecting a continued cautious investment climate in the textile machinery sector. Sales totaled CHF 121.5 million in the third quarter and CHF 457.7 million for the first nine months of the year, while the order backlog stood at around CHF 590 million as of September 30, 2025.