#Knitting & Hosiery

2022-06-21

Sales success of a solution for more efficiency in warp preparation

The fully automatic knotting unit on the LINK-MATIC® system (c) 2022 KARL MAYER

Lotustex Textile invests in KARL MAYER's first LINK-MATIC® system for automatic batch change on PRODYE®-S slasher indigo dye range

KARL MAYER has placed its first LINK-MATIC® system on the market. The sophisticated automation solution considerably simplifies the batch change on indigo and sizing machines, thus increasing productivity. An increase of up to 30 % is possible, depending on the number of batch changes per day.

In addition, less yarn waste is produced. Up to 600 m, on indigo dyeing range, of unusable yarn material can be saved with each batch – while at the same time requiring less manpower. During batch changes, only one operator is required to prepare the warper beams for entry into the machine. A fully automatic knotting unit couples the warp yarns of the new batch to the yarns of the batch just finished.

Lotustex Textile has recognized all these advantages for itself. The Egypt-based denim manufacturer, which was only founded in 2019, was the first company to invest in the innovative LINK-MATIC® system in recent months in order to optimize the performance of its PRODYE®-S sizing machine. Especially for its activities in the fashion sector, Lotustex Textile expects a significantly higher flexibility and cost reduction. The delivery date for the new acquisition is November 2022

Continuous processes with LINK-MATIC®

LINK-MATIC® makes it possible to automate the batch change on the PRODYE®-S and PROSIZE® with two subsystems. The first subsystem focuses on feeding the yarn sheets of the new batch from the warper beams to the infeed of the machine. The yarn material is guided to its destination in the lower section of the warper beam frame. Previously, it had to be threaded by hand, usually by two skilled workers, under the bottom cover. The lengthy, complicated process resulted in a batch of waste and numerous sources of error.

With the new solution, only one operator fixes the warp yarns of a warper beam in homogeneous distribution by a clamp in beam length. He then guides the clamp downward and hooks it into a transport chain on each side. The circulating chains take care of the transport to the machine. The time savings are immense. What's more, the quality is right. The yarns are guided to the machine with uniform, constant tension. Here, the second dividing system cuts the warp yarns of the finished batch at the infeed and knots on the warp yarns of the new batch - each with high precision and fully automatically. The actual batch change can thus be reduced to 90 seconds. What appears to be so simple is the result of the precise interaction of well thought-out components such as the clamping device for string formation before knotting and the pneumatic solution for sucking in the yarn ends.

The new LINK-MATIC® system can develop its full potential in conjunction with an moveable creel.

New business momentum for the Turkish warp knitting industry

Warp knitting companies can look forward to new opportunities for their business development when they visit the KARL MAYER stand at ITM. At the important trade fair in Istanbul, the industry leader will be presenting selected solutions to support customers in a market that is as important as it is difficult. The focus will be on flexibility and speed.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

C&S strengthens its governance to support its evolution

C&S announces the appointment of Marco Lucietti to its Board of Directors. With extensive international experience across the textile and denim industries, Lucietti will work alongside CEO Federico Corneli, contributing to the company’s managerial development, organizational structure and long-term strategic direction.

Industrial scale meets verified governance: RE&UP is now B Corp™ certified

RE&UP, the circular-tech transforming global textile waste into high-volume Next-Gen materials, has officially become a Certified B Corporation™. The milestone establishes the industrial recycler among a select group of manufacturing infrastructure providers verified as meeting B Lab Standards for social and environmental performance, transparency, and accountability.