#Knitting & Hosiery

2021-04-22

New platform for the ISOWARP in India

New KARL MAYER demo centre for sectional warping machine produced in Ahmedabad, India.

In spring 2015, KARL MAYER’s warp preparation customers in India had two highlights to look forward to: the global player celebrated the start of production at its new plant in Ahmedabad by launching its new ISOWARP sectional warping machine at the same time. A few years later, the state-of-the-art factory run by KARL MAYER Textile Machinery India Private Ltd. took over the construction of the ISOWARP for the domestic market. Being “Make in India” facilitates the shortest possible delivery times, the highest availability of spare parts and the best service quality, and is combined with all the design, quality assurance and product management expertise that the entire KARL MAYER Group has to offer. Key component parts also come from the European network to ensure the highest product quality.

The first two models were delivered to Rajapalayam Mills Ltd. in 2019 and are performing well there. “These machines are working at highest production and produce high quality warp beams, enabling the successful performance of our weaving machines. The KARL MAYER ISOWARP made in India is real value for money and is on par with the machines made in Germany,” says Mr Mohana Rengan, the company’s Chief Operating Officer.

This year, the innovative machine is once again playing an important role. In spring 2021, a demo centre featuring the ISOWARP as its centrepiece is set to open at KARL MAYER’s Indian site in Ahmedabad. Here, customers will be wowed by the performance of the warp preparation system and can carry out specific processing tests.

High flexibility plus product quality

The ISOWARP sectional warping machine complements the premium PROWARP® version as a model suitable for the commodity market. Since its launch, it has been continuously adapted together with the associated GH creel in terms of structure and complexity to meet local conditions and diverse customer requirements. Nowadays, a complete family of machines is on offer. The main additions are versions offering new working widths and performance characteristics relating to beaming tensioning and warping speed, for example, which open up completely new applications. Initially designed for shirt production, the ISOWARP can now also be used for household textiles and terry cloths, and for processing filament yarns, among others.

The ISOWARP impresses with its efficiency and quality across all applications. Warp preparation productivity can be significantly increased compared to equipment using conventional counterparts. The quality of the warp beams meets the same high standards as all KARL MAYER machines. It enables an efficiency increase in the weaving mill of 2 to 6%, and is particularly based on high-precision band structure control, which is managed by state-of-the-art software.

What’s more, the ISOWARP requires almost no maintenance and only a few spare parts.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

Asia's fashion extravaganza CENTRESTAGE returns in September

Asia’s premier annual fashion event CENTRESTAGE--organised by the Hong Kong Trade Development Council (HKTDC) and sponsored by the Cultural and Creative Industries Development Agency (CCIDA) of the Government of the Hong Kong Special Administrative Region (HKSAR) will return to the Hong Kong Convention and Exhibition Centre (HKCEC) from 2 to 5 September. One of the flagship programmes of the third "Hong Kong Fashion Fest", CENTRESTAGE will bring together some 270 brands from 24 countries and regions and will feature more than 40 spectacular events, including over 30 fashion shows.

SAITEX reports efficiency gains and greater transparency in 2025 Impact Report

Vietnam-based denim manufacturer SAITEX has published its 2025 Impact Report, documenting progress in resource efficiency, chemical management, digital traceability and knowledge sharing across its manufacturing operations in Vietnam and the United States. Rather than focusing on sustainability ambitions, the report presents operational data, manufacturing developments and lessons learned from the past year.

Aid by Trade Foundation presents annual report for 2025: Market position and impact of sustainably verified natural fibres strengthened

Despite global supply chain challenges, the Aid by Trade Foundation (AbTF) was able to further expand its international role in promoting sustainably verified natural fibres in 2025. In doing so, the foundation remains true to its fundamental approach of leveraging market forces. Last year, it generated total revenues of EUR 7.8 million; this included EUR 6.7 million collected through the successful marketing of four standards: Cotton made in Africa (CmiA), CmiA Organic, The Good Cashmere Standard (GCS), and the Regenerative Cotton Standard (RCS). AbTF invested the resulting income in projects aiming to protect biodiversity, support women, increase transparency in the textile supply chain, and implement its verification system.

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).