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#Knitting & Hosiery

Body mapping re-thought

At KARL MAYER a sportswear collection made from highly innovative warp-knitted textiles was produced punctually for ITMA since, as Gabriela Schellner, Head of the Textile Product Development at the well-known global player, says, “The sportswear sector wants to know what is happening in the machine building sector because this will determine textile developments for the next five to ten years.”

Inspired by Flyknit, Gabriela Schellner and her team focused on a fabric having integrated functionality when developing innovative textiles. “Young people and active people in particular are looking for tops and briefs that they can wear for sports as well as leisure activities.” At the same time, the raw edges and seams should be incorporated directly into the panels. Designs having few seams minimise the making-up processes and reduce chafing during wear. The RSJ 4/2 RASCHELTRONIC® is perfect for working a wide range of pattern constructions in a single fabric. Possible lappings, structures and elastic moduli were incorporated into a library in the first stage. Bogart in Hong Kong, with all its experience with meeting the needs of the customer, then came into the game.

This lingerie specialist produced a design with the required functional zones, which was then produced on the RSJ 4/2, E 28. 4-way-stretch fabrics with a breathable mesh design, stable areas, and zones having different elastic moduli to provide support and a perfect fit were produced – seamlessly next to each other and in those areas where they are needed. For example, a high force absorption is created in the zones around the bottom and muscles. In this case, a higher percentage of elastane was integrated into the fabric by means of the pattern. “The items produced are inspired by a sporty look, but the technology can also be used to produce feminine designs,” says Gabriela Schellner when speaking about the future outlook.

(c) 2019 KARL MAYER
(c) 2019 KARL MAYER


More News from KARL MAYER Textilmaschinenfabrik GmbH

#ITMA Asia + CITME Singapore 2025

Compact, powerful, cost-efficient – KARL MAYER launches its HKS 2-SE TWO

KARL MAYER is launching a new two-bar tricot machine for the elastic sector at ITMA ASIA + CITME 2025. This newcomer is called HKS 2-SE TWO, stands for double customer benefits, and offers even more advantages than the predecessor model. With this innovation, the leading textile machinery company is once again asserting its top position in the market.

#ITMA Asia + CITME Singapore 2025

KARL MAYER is launching two machines that set new standards in performance and cost-effectiveness

At this year's ITMA ASIA + CITME, KARL MAYER is exhibiting two advanced developments in the field of tricot machines. Both newcomers expand the portfolio with highly practical solutions for increased efficiency and cost-effective production – making the exhibition booth once again a focal point for more than just the warp knitting industry.

#ITMA Asia + CITME Singapore 2025

KARL MAYER puts textiles centre stage

For KARL MAYER, textiles are much more than just materials – they express function, emotion and progress. And they are at the heart of its customers' activities. KARL MAYER is now focusing more than ever on its customers' needs and plans and therefore on the textiles made on its machines: WARP KNITS. At the upcoming ITMA ASIA + CITME, the company will demonstrate how textile solutions are providing new impetus in the categories of Fashion & Clothing and Technical Textiles.

#Knitting & Hosiery

STOLL in focus:

At the beginning of this year, KARL MAYER announced that it would be shifting its focus back to its core areas of warp knitting, warp preparation and technical textiles. As part of this strategic realignment, the flat knitting machine business under the STOLL brand will be discontinued. The Reutlingen plant will close down on 31 October 2025. Production in China will end in December 2025. This was an extremely difficult decision for KARL MAYER.

More News on Knitting & Hosiery

#ITMA Asia + CITME Singapore 2025

Groz-Beckert showcases textile innovation at ITMA Asia + CITME 2025 in Singapore

From October 28 to 31, 2025, the global textile industry will gather at ITMA Asia + CITME at the Singapore Expo, where Groz-Beckert will present its latest highlights and innovations across its six product areas – Knitting, Weaving, Nonwovens, Tufting, Sewing, and Spinning – at Hall 5, Booth B301.

#Technical Textiles

Technical textiles for more and new business

KARL MAYER's composite machines and warp knitting machines with weft insertion produce technical textiles offering an impressive variety of properties and textures. The range of tasks these textiles can perform is as broad as the spectrum of their possible fields of application. Both newcomers with the right textile solution and already established players can trust their business will flourish, as demonstrated by the examples from KARL MAYER's Technical Textiles division at ITMA ASIA + CITME 2025. The exhibition at stand A 301 in Hall 5 of the Singapore EXPO focuses on two areas: filtration and construction.

#Knitting & Hosiery

KARL MAYER develops seersucker WARP KNITS with even more character and style

Seersucker fabrics are icons of the clothing industry and assure their manufacturers' success. Just in time for ITMA ASIA + CITME 2025, the textile product developers at KARL MAYER have succeeded in creating brand new variants of this material. These fancy newcomers feature unique bubble effects and, with their new dimensionality, inject extra dynamism into the textile surface – and into the market.

#ITMA Asia + CITME Singapore 2025

The KARL MAYER Warp Knitting Business Unit at ITMA ASIA + CITME 2025

The manufacturing of warp knitting machines has made KARL MAYER a leader in its field. It remains the company’s most important Business Unit today and has established its name as a brand in the warp knitting industry. KARL MAYER stands for the very highest quality, performance and technical progress. In a persistently difficult market environment, the company is seeking to strengthen its outstanding reputation and, above all, focus more than ever on innovation. The man responsible for this reorientation is Axel Wintermeyer, who has been President of the Warp Knitting Business Unit at KARL MAYER since January 2025 and is also part of the Management board.

Latest News

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Research & Development

Panty liners prevent bacterial vaginosis

Worldwide, almost one third of women of childbearing age suffer from bacterial vaginosis. This is when the sensitive microbiome of the vagina becomes unbalanced. Such a disorder of the vaginal flora can cause urogenital infections, abscesses on the ovaries or fallopian tubes or premature births. This significantly increases the risk of infertility in women and of contracting a sexually transmitted disease or HIV.

#Research & Development

Soft interfaces: Textile-integrated light switches, made possible by printable Liquid Metal Ink

A gentle tap on the knitted lampshade is enough to switch on the light. The lamp developed by Fraunhofer IZM in cooperation with WINT Design Lab works with a revolutionary conductive ink. Visitors can find out more and try the lamp themselves at the Berlin Science Week on November 1st and 2nd.

#Functional Fabrics

PERFORMANCE DAYS sets benchmarks with record attendance & strong industry presence

With around 4,500 professional visitors and 515 exhibitors, PERFORMANCE DAYS closed its doors on October 30, 2025, after two highly successful days in Munich. Expanded show areas, an international audience, a top-class Expert Talks program, and an inspiring DAY 0 Conference with an innovative concept underlined one thing clearly: PERFORMANCE DAYS has become the leading business platform for the functional textile industry.

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