#Industry 4.0 / Digitalization

2024-04-18

Digitalization brings movement to the sports, fitness and wellbeing sector

As a wearables specialist, KARL MAYER is a partner of the DiMo - DigitalMotion project

Trends such as fitness lifestyle and vitality, the quantified self movement, active ageing and the outdoor boom will significantly change the sports, health and wellness sector in the coming years. In addition, technical innovations will redefine the way people stay fit and healthy.

The DiMo - Digital Motion joint project aims to help shape the transformation process. It ran in its first round in 2023 and will be continued for another four years with DiMo-NEXT.

The project aims to conduct transdisciplinary research into how people's experience of exercise can be improved, performance increased and a sustainable lifestyle made possible. The potential offered by digital technologies, particularly in the field of sensors, plays a key role here. The topic of clothing is also important as an interface between technological solutions and people. This is why KARL MAYER and Grabher are among the 26 project partners from industry and research, representing the textile industry.

The innovative textile machinery manufacturer KARL MAYER is contributing its expertise in the field of wearables to the project work. The TEXTILE CIRCUIT team of its TEXTILE MAKERSPACE has already successfully implemented various projects in this area. In addition, an MJ 52/1 S from KARL MAYER is used at V-Trion, Grabher's research company in Lustenau, for the production of electrically conductive textiles.

DiMo-NEXT will be launched on April 1, 2024, shortly before Techtextil 2024 in Frankfurt am Main. KARL MAYER will present its contribution to the project work at the leading international trade fair for the sector.

Interacting instead of just analyzing

Ever smaller, cheaper and more precise sensors are already leading to new products and services, but these are only suitable for recording and analyzing data, for example on the length, frequency and speed of activities. DiMo-NEXT goes one step further: integrated motion sensors and psychophysiological sensors are to be combined with new, intuitive interaction concepts to support consumers in their physical activities and ensure greater motivation, performance and well-being. This approach is based on expanding the performance potential of clothing.

(c) 2024 KARL MAYER - Franziska Guth, Product Developer for Textile Technology

"For us as textile product developers, DiMo's objective means that we have to deal with the implementation of next-generation wearables," says Franziska Guth, Product Developer for Textile Technology at KARL MAYER.

The processing of electronics in textiles to record vital data has already been successful and proven. Now it is important to use the clothing to interact with the wearer, for example to optimize movement sequences and training sessions.

(c) 2024 KARL MAYER - Inductive charging structure

KARL MAYER will be demonstrating how this can be achieved at Techtextil in Frankfurt am Main from April 23 to 26. The manufacturer is looking forward to meeting its guests in Hall 12.0, Stand B73. Franziska Guth and her colleagues look forward to welcoming their visitors.

ATCO Hygienics, Uzbekistan, orders baby diaper production line from ANDRITZ

International technology group ANDRITZ has received an order from ATCO Hygienics to supply a new baby diaper production line for its plant in Tashkent, Uzbekistan. The order is included in ANDRITZ’s order intake for the first quarter of 2026. Commissioning of the production line is scheduled for the end of 2026.

Nico Pedretti appointed as Managing Director Graf Group

As of June 1, 2026, Nico Pedretti has assumed the role of Managing Director Graf Group. With more than 20 years of international industrial experience and extensive expertise in Operations, Supply Chain Management, Finance and Controlling, he brings a broad range of leadership and business experience to support Graf’s continued success.

Driving digitalization, efficiency, and Smart Manufacturing across textiles and carpets

At this year’s ITM, BMSvision proudly showcases its next leap forward in digital manufacturing excellence. As a long-standing global pioneer in Manufacturing Execution Systems (MES) for the textile and plastics industries, BMSvision continues to accelerate digital transformation by delivering powerful, data-driven solutions that boost productivity, enhance quality and support sustainable growth. Visit BMSvision at the Vandewiele booth in Hall 7, Booth 710, to experience the future of textiles manufacturing.

Textilfabrik 7.0 launched: Mönchengladbach becomes a real-world lab for sustainable textile production

With the official kick-off event of the Textilfabrik 7.0 (T7), a major transformation project for the German textile and apparel industry has been launched in the Monforts Quarter in Mönchengladbach. At the “Textile Roundtable,” an event format organized by the Zukunftsagentur Rheinisches Revier, representatives from industry, research, politics, and the regional economy came together to jointly lay the foundation for CO₂-neutral, circular, and economically viable textile production in Germany.

OnceMore® from Södra brings end-to-end traceability for circular Man-made Cellulosic Fibers (MMCF) using TextileGenesis

OnceMore® from Södra, the world’s first large-scale process for recycling blended fabrics into high‐quality dissolving pulp, will begin using TextileGenesis, a Lectra company, to strengthen traceability from raw material to retail across the value chain. OnceMore® produces dissolving pulp made from blended textile waste and wood sourced from responsibly managed Swedish forests. By integrating TextileGenesis, OnceMore® supports the growing need for verified data and secure, transparent tracking throughout increasingly complex supply chain.

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.