#ITMA 2019

2019-06-06

Intelligent, individual, sustainable: Truetzschler presents new solutions for spinning preparation, nonwovens & man-made fibers

From 20 to 26 June, the Truetzschler Group will be presenting intelligent machine technologies, digital solutions and installations for sustainable nonwovens in hall 6, booth B101.

Intelligent spinning preparation

Cost pressure, personnel bottlenecks and fluctuating raw material qualities: These are some of the most pressing challenges in spinning preparation. At the same time, spinning preparation is decisive for the yarn’s quality. In order to meet these requirements, Truetzschler counts on state-of-the-art sensor technology and digital integration – and opens up a new chapter in carding technology: The new intelligent card TC 19i automatically and continuously optimizes the carding gap whose setting has a critical influence on quality and performance. With a precision not achievable by humans, the intelligent card permanently realizes even the narrowest carding gap setting of 3/1000 inch. “This allows us to measurably improve our customers' raw material utilization and productivity while achieving consistently high quality," says Dr. Dirk Burger, CEO of the Truetzschler Group. In addition, new cloud-based digital monitoring and management systems provide yarn manufacturers with transparency over all processes in the spinning mill.

The new intelligent card TC 19i (c) 2019 Truetzschler

The My Wires app, for example, provides information on the status of clothings and service intervals and helps with the planning of reorders. Competent service for re-clothing can be provided immediately by Truetzschler Card Clothing (TCC). "With the smart networking of machines as well as production and maintenance, we support customers in simplifying their entire spinning process," explains Dr. Christof Soest, CTO of the Truetzschler Group, and emphasizes: "This is why our digital platforms work not only for Truetzschler technology”.

The latest innovation in the blowroom offers more economy and quality as well: The Portal Bale Opener BO-P, with widths of 2,900 mm or 3,500 mm, allows significantly more bales to be placed side by side and processes them in parallel using two opening rolls. Thus, it results in significantly better blending and higher productions of up to 3,000 kg/h.

As a complete supplier for spinning preparation, Truetzschler is also breaking new ground in draw frames, the quality filters in the spinning mill. The autoleveller draw frame TD 10 automatically adjusts the perfect break draft for optimum sliver quality and realizes significant cost savings due to its compact design and energy-efficient suction system. Like the TC 19i and the BO-P, the TD 10 provides the operator-friendly T-LED remote display which visualizes important machine and production information in a simple way.

Individual, sustainable installation concepts for nonwovens and man-made fibers

Truetzschler Nonwovens presents sustainable concepts tailored to individual customer needs. The focus is on technologies for the production of biodegradable light-weight webs from renewable raw materials. In addition to proven solutions for carded, spunlaced nonwovens made of 100% cotton or 100% viscose, Truetzschler Nonwovens has developed an alternative technology in cooperation with Voith: In a wet-on- wet process, the web is formed from cellulose-based short fibers suspended in water and then bonded by means of hydroentanglement. The sustainable, high-quality wipes and cleaning cloths that result from this process can be completely degraded by microorganisms in the environment after usage by the consumer. The Man-Made Fibers division presents the new four-end BCF machine MO40, which is based on the proven M40 concept. The symmetrical design in combination with the lamellaless HPc texturing results in maximum yarn and bobbin qualities. As each spinning position produces four BCF ends simultaneously, the machine achieves high productivity at moderate speeds, which ensures a stable process. "Higher, faster, further is not always the solution", emphasizes Dr. Lassad Nasri, CTO at Truetzschler Man-Made- Fibers, "as with the entire Truetzschler Group, individual customer requirements always have priority for us. We support our customers with complete installation concepts, services and know-how - from the product idea to new business models."

Competent service and tailor-made clothings

In addition to the highlights from the Spinning, Nonwovens and Man-Made Fibers business units, the Truetzschler Group will present the comprehensive services and high-performance clothings for cards and roller cards from TCC on 1400 m2. TCC completes its portfolio of special flat clothings with the MT 52, which demonstrates outstanding stability, particularly at high card productions in ring and rotor spinning. In addition, TCC has developed the new PRECISETOP flat clothing, which is essential for the intelligent self- optimization of the carding gap in the TC 19i. Thanks to the close cooperation between machine developers and clothing specialists at Truetzschler, customers benefit from tailor-made and compatible solutions along the entire value chain.

Perfect quality through collaboration: Machinery from Trützschler, Toyota and Murata at Zirve Tekstil

In today’s textile industry, excellence is not achieved by chance – it’s the result of deliberate decisions, technical expertise, and the courage to go beyond conventional paths. The Turkish company Zirve Tekstil has done just that: by combining the best technologies from Trützschler, Toyota and Murata, they’ve created a production setup that delivers outstanding yarn quality – recognized worldwide.

Details matter: How Trützschler cylinder wires boost efficiency in Pakistan’s spinning sector

Pakistan’s textile industry, especially its spinning sector, is the backbone of the national economy and a vibrant hub of innovation. Today’s spinning mills face growing demands for efficiency, quality, and sustainability. From the serene northern valleys to the vibrant port city of Karachi in the south, mills like Suraj Cotton Mills, Liberty, and Nishat Chunian are turning to advanced solutions.

T-CAN – Revolutionizing can transport

In virtually all spinning mills, transporting sliver cans is still done manually. Rising labor costs, lack of operators and increasing quality requirements make this a growing challenge. With T-CAN, Trützschler introduces a practical solution: a fully automated can transport system that will be presented live at ITMA ASIA 2025 in Singapore.

Pre-Cleaner CL-X: The future of cotton cleaning

What if the future of cotton cleaning was already here – setting a new standard for cleaning efficiency, productivity and energy savings? That future has a name: CL-X. Since its market launch in 2022, the Pre-Cleaner CL-X has become a true bestseller, proving its value in several hundred customer applications worldwide. Now, new results from Türkiye demonstrate again how the Pre-Cleaner CL-X outperforms the competition.

Speed and connectivity: Techtextil and Texprocess provided market-ready solutions for industries under pressure

With more than 36,000 visitors and 1,700 exhibitors from a total of 112 countries, Techtextil and Texprocess 2026 demonstrated how innovation comes into industrial use. The convergence of research, industry and application proved to be a breeding ground for new material solutions, manufacturing and processing technologies. Natural fibres, performance apparel, connected systems and AI-driven processing technologies emerged as key growth and future markets.

Italian Textile Machinery heads to Geneva for Index 2026

An important delegation of Italian companies will exhibit at the upcoming INDEX 2026, the world’s leading event for the nonwovens sector, taking place from May 19 to 22 in Geneva (Switzerland). Numerous Italian exhibitors will be present within the Italy Pavilion, organized by the Italian Trade Agency (ICE) and ACIMIT, an exhibition area of over 140 square meters dedicated to the latest innovations proposed by the Italian industry.