ITMA-Asia + CITME-2016

2016-09-01

Trützschler at ITMA ASIA 2016 with a lot of innovations

The Toyota-Trützschler TCO 12A comber for automatic lap change and automatic piecing (c) 2016 Trützschler
In Shanghai at the ITMA Asia + CITME 2016, all four divisions of Trützschler will exhibit their innovations on a 550 sqm booth.

1. SPINNING

Many machines for spinning preparation will be exhibited for the first time in Asia.

TC 15 - 15% more productivity]
A whole range of individual measures ensures a performance increase of 15% compared to the predecessor machine. One example is the new web doffer with significantly reduced tension drafts. The result: Increased sliver evenness and improved running behaviour.


Pic: TC15 Card with T-MOVE and JUMBO CANS

T-MOVE - Space saving and increased efficiency
The new can filling station does more than just save space.  The new moving head allows a can change at high delivery speeds. This improves card efficiency. The service life of the cans increases because they do not have to be moved during can change. Naturally, T-MOVE is designed for the new JUMBO CANS.

TC 10 - The most successful card in China
Made in China – for China. The Card TC 10 is the card for the Chinese market. This Trützschler card in the traditional working width of one metre has been specifically designed for the Chinese market.

IDF 2 - Considerable savings due to process reduction while simultaneously improving yarn quality
With the Integrated Draw Frame IDF 2 it is possible to produce cotton rotor-spun yarns in the entire yarn count range without additional draw frame passages. These cost savings are simple to achieve without compromising yarn quality.

TD 9T - TWIN breaker draw frame – The new concept
The Trützschler TWIN draw frame has no efficiency coupling of the two deliveries. This results in approx. 15% increased overall efficiency compared to double head draw frames.

TD 8 - New can changer for the established autoleveller draw frame
Now, for the first time, there is also an underfloor can changer for small cans. This simplifies the operation significantly.

TD 8C - Single head technology with the space advantages of a double head draw frame
The space-saving COMPACT installation of the leveller draw frames is achieved without the disadvantages of conventional double head draw frames.

TCO 12A - Comber for automatic lap change and automatic piecing
More flexibility is not possible. The Toyota-Trützschler combing mill offers manual, semi-automatic or fully automatic flap transport. The Comber TCO 12A is equipped with an automatic lap change with automatic piecing.

JUMBO CANS - Increased economic efficiency and quality improvement
The new JUMBO CANS with 1,200 mm diameter hold 43% more sliver than regular cans with 1,000 mm diameter. The new Trützschler cards, draw frames and combers have been designed for this new, more economic can format. This means less can transports and increased efficiency of the downstream machine due to longer runtimes in the creel. The quality is improved by a reduction in sliver piecings. Depending on the size of the spinning mill, this results in several hundred thousand piecings less per year.

T-BLEND - Higher precision at twice the production
When dealing with fiber blends, the accuracy of weighing systems is unbeatable. The new Trützschler development T-BLEND also relies on accurate weighing instead of indirect volumetric measurement methods. Based on a series of measures it was possible to double the performance per weigh pan. The new Modular Fiber Blending System T-BLEND combines maximum precision and high production.

T-SCAN - Five technologies work hand in hand for highest separation rates
In the new Foreign Part Separator T-SCAN TS-T5, five detection technologies ensure an all-time high separation efficiency:

  • F-module - Detection of coloured parts
  • G-module - Detection of shiny parts
  • P-module - Detection of transparent and semi-transparent parts
  • UV-module - Detection of fluorescent parts
  • LED-module - Detection of smallest thread-shaped parts

T-DATA - Quality data with Trützschler sensor technology
The quality and production data system T-Data processes more than just the regular data. Trützschler sensors are used to determine neps in the card sliver, distances of carding elements or actual energy consumption of the machines. The web-based T-DATA ensures mobile availability of all these data.

2. NONWOVENS

Trützschler Nonwovens puts emphasis on machines and concepts that are particularly sought-after in the Chinese market. The division provides information on new components as well as progress in processes and products.

A modular system for fiber preparation
Established components and new developments are the modular systems available to customers to arrange their individual fiber preparation. For nonwoven installations, the joint development with Trützschler Spinning includes bale opening, high-precision and simultaneously high-productive weighing units as well as the advanced conveyor belt with blending opener.

Nonwovens from the thermobonder - now also structured
A patent-pending, exchangeable structuring shell allows the production of bulky webs with permanent 3D structures during bonding in the through-air thermobonder.

SkyWind – a master roll winder for spunlace systems
Hydroentangled wipes are often produced on large systems. For this area of application, Trützschler Nonwovens developed the master roll winder SkyWind. Equipped with surface drive, it is characterised by robustness, simple operation and high availability.

Wet-in-wet process - nonwovens with special characteristics
Flushable wipes, standard cleaning cloths, coating substrata and technical felts are only a few examples of the end uses for wet-laid and hydroentangled webs. Meanwhile the second Voith-Trützschler system has been successfully put into operation in China.


3. MAN-MADE FIBERS

Trützschler Man-Made Fibers informs about two new developments in the area of carpet yarn systems. The first one is a high-performances, three-end machine concept and the second one an inline system for the production of BCF quality yarns from recycled polyester.

M30 - 3 BCF bobbins in one sweep
The M30 is the latest member of the symTTex system family. The 3-end machine completes the range of 2-end and 4-end BCF machines. Thus, the optimal machine configuration for every application can be custom-made.

R-PET BCF – Carpet yarns made from bottle flakes
Trützschler Man-Made Fibers and EREMA Engineering Recycling Maschinen und Anlagen GmbH have entered into a cooperation in the area of recycled materials, particularly R-PET. For the new inline BCF solution, EREMA supplies a VACUREMA basic system and secondary components that produce a de-contaminated polymer melt. The downstream spinning positions from Trützschler Man-Made Fibers spin the material into high-quality carpet yarns.


4. CARD CLOTHING

In the area of spinning, the Trützschler flats selection has been expanded by two products for special applications:

NOVOTOP 58 
is optimally suited for the application in the area of fine combed yarns at production speeds of up to 65 kg/h and machine width of one metre. A significant positive influence of the carding process is achieved by improvements in terms of tooth geometry, wire height, surface smoothness and the wire tips themselves. The air flow in the carding zone between cylinder and flat is optimised. This also significantly reduces fiber adherence and fiber breakage.

NOVOTOP 30
The flat clothing NOVOTOP 30 has been newly developed for the processing of coarse and/or dyed fibers and reclaimed fibers for rotor spinning.  It is ideally suited for use with yarn counts below Ne 10 and realises high production speeds.
The flat types NT 30 and NT 58 are available as MAGNOTOP and CLASSICTOP.

GX1 cylinder clothing
Our new GX1 clothing has been specifically developed for use in the area of carded and combed cotton. Thanks to improved fiber guidance it allows an optimal fiber transfer and thus significantly better nep separation.
This new development results in a considerably improved raw material utilisation.

Cylinder clothing with 717 ppsi
The newly developed clothing with 717 ppsi achieves particularly good carding results for coarse to medium-coarse fibers, especially in the area of reclaimed fibers. Here it allows an optimal fiber transfer and greatly reduces fiber adherence.

 
In the area of Nonwovens the company is presenting the new NOVOBOND clothings.

NOVOBOND 

The use of this clothing on the condensed roller is recommended when processing PES and PP with CV blends. The special geometry of the tip ensures a very good web adherence up to high speeds. The NOVOBOND clothings are available with 96 ppsi up to 244 ppsi.

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