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THE BEAUTY OF DETAIL GROZ-BECKERT

#Knitting & Hosiery

Strong grids unleash the forces of creativity - successful processing of carbon fibre heavy tows on the Malitronic® MULTIAXIAL machine

The Malitronic® MULTIAXIAL in the ITM’s technical centre (© 2013 TU Dresden)
Carbon fibre heavy tows (CFHT) are opening up more and more applications for textile reinforcing materials in the building sector.

Carbon fibre heavy tows consist of 50,000 individual filaments and can reduce material costs for a higher fibre volume in each textile concrete-reinforcing layer. This represents a considerable economic advantage over alkali-resistant glass fibres and conventional carbon fibre materials comprising 12,000 individual filaments, which are currently used in textile-reinforced concrete for maintaining and restoring buildings. A special research project has been carried out at the TU Dresden to produce concrete reinforcement from CFHT. The partner in the project was the textile machinery manufacturer, KARL MAYER MALIMO. A specially modified, industrial Malitronic® MULTIAXIAL warp knitting machine developed by KARL MAYER was used in the research work. The modifications made related primarily to the elements for delivering the CFHT material in the main reinforcing direction, i.e. the warp yams. The delivery units were modified to permit extremely accurate positioning of the yarns with no damage. The improvements included developing gentle warp yarn brakes for reducing filament breakages and installing combined warp yarn/holding-down sinkers for placing the warp yarns accurately between the needles. Special components were also integrated for processing the carbon material gently in the adjacent reinforcing direction. These are runners, or transport chains, which use the tension of the weft yarns to guarantee that the CFHT lies parallel and at right-angles to the adjacent reinforcing direction.

A weft yarn laying device developed specially for processing 50K carbon filament tows also guarantees large openings and deflection angles which, together with suitable combinations of materials, was a prerequisite for feeding-in the material with minimum damage. The technical improvements resulted in the development of a Malitronic® MULTIAXIAL machine, which enables the CFHT material to be processed extremely accurately and gently to produce multiaxial reinforcement layers. The warp yarns are fixed without being pierced and the weft yarns are fixed in a reduced width during the warp knitting process. Both yarn systems lie completely parallel and stretched in the reinforcing textiles – which has a positive effect on the strain characteristics. It was possible to improve other relevant, mechanical properties by integrating inline coating and drying processes. Thanks to the modular construction of the Malitronic® MULTIAXIAL, it was possible to incorporate the coating and drying system directly into the industrial multiaxial warp knitting machine. As well as improving the properties of the reinforcement, the improvements made to the Malitronic® MULTIAXIAL also increased the productivity – the machine was running at speeds of up to 560 min-1 during the project.

 [pSource: New findings on the processing of 50K carbon fibre tow on the Malitronic® MULTIAXIAL, TUDALIT® Magazine, No. 7, p. 27, September 2012..]

More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

#ITM 2026

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Türkiye has been one of KARL MAYER’s most important markets for decades. The first KARL MAYER warp knitting machine was delivered to Bursa as early as 1951. It was installed by Karl Mayer himself and marked the beginning of a long and successful partnership.

#ITM 2026

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

#Techtextil 2026

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

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#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#ITM 2026

SHIMA SEIKI to show complete knitting and cutting workflow at ITM 2026

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#ITM 2026

Mayer & Cie. Global is getting ready for ITM 2026

ITM 2026 marks the beginning of a new chapter for Mayer & Cie. Global. For the first time, the company will present itself to the international textile machinery industry in its new setup: combining proven circular knitting technology engineered in Germany with a clear commitment to its Albstadt headquarters and an internationally shaped, agile management approach.

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#Spinning

Barmag and Hitech Automation enter into partnership for an auto-doff system for texturing machines

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#ITM 2026

Uster’s new Recycling Opening Index guides spinners to the perfect blend

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#HIGHTEX 2026

The heart of the technical textiles and nonwovens world will beat in Istanbul

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#Man-Made Fibers

Grasim Industries announces fresh investment of ₹3094 Crore to expand Lyocell capacity

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