[pageLogInLogOut]

#Weaving

In focus – The new plastic heald OPTIFIL® 3D

(c) Groz-Beckert 2013
In textile surface production, the interplay of all components is of special importance. As a systems provider and specialist for thread-guiding components, Groz-Beckert has developed the plastic heald OPTIFIL® 3D, demonstrating how innovative products can be created using solid processing know-how and state-of-the-art technology.

The new plastic heald combines the proven technology of the patented OPTIFIL® thread eye with the potential of advanced plastics processing. Find out more about this innovation – and experience the third dimension in the production of first-class filament fabrics!

Three dimensions – one optimal heald

Special heald geometry The special geometry of the plastic heald OPTIFIL® 3D guarantees optimal guidance of neighboring warp threads. This prevents unwanted deflection of the threads, reduces torn filaments, and ensures uniform shedding.

The new OPTIFIL® 3D thread eye The new and special shape of the OPTIFIL® 3D thread eye has been registered for patent approval. It has been optimized for efficient transportation of the warp threads as well as the neighboring ones. During use of filament yarns, and also in combination with matting and finishing aids, conventional plastic healds tend to become quickly worn in the area of the thread eye. The reinforced surface of the OPTIFIL® 3D thread eye leads to longer service life of the healds with high row densities. The OPTIFIL® 3D thread eye and also the stable heald frame enable uniform shedding, increasing efficiency during picking.

The material: light yet stable Selected materials prolong the service life of the heald and enable an extremely smooth surface for improved thread movement. The lower weight facilitates handling in everyday use, simultaneously lowering energy costs. The color used for the healds is visually attractive, and takes strain off users during manual drawing-in.

No sticking: End loops with spacers During operation on waterjet weaving machines, the end loops with spacers prevent the healds from sticking. They are also kept at a uniform distance from each other during the weaving process. This ultimately leads to an improvement in weave quality.

Minimal effort with warp draw-in Healds with double-row thread eyes have to be separated before automatic drawing-in. To minimize the effort required to separate the healds, dividing slots are integrated into the end loops for the relevant spacing bars.

For improved handing during manual drawing-in, the lower end loop is equipped with a larger surface. This enables the individual healds to be separated more easily and simply with an adhesive strip.

OPTIFIL® 3D - Overview
  • Optimized thread eye
  • Spacers to combat sticking
  • Light and stable plastic
  • Automatic drawing in on all conventional drawing-in machines
  • Less effort required during manual drawing in

Convincing arguments:

  • Optimal warp thread guidance
  • High wear resistance
  • Produces flawless fabrics
  • Less need for spares
  • Long service life and easy handling

    If you have any questions about the new plastic heald OPTIFIL® 3D, feel free to contact the experts from the Weaving division of Groz-Beckert.

 

More News from Groz-Beckert KG

More News on Weaving

Latest News

#Spinning

Barmag and Hitech Automation enter into partnership for an auto-doff system for texturing machines

Barmag (Suzhou) Technology Co., Ltd. and Hitech Automation Solutions PVT LTD. of Surat, India, have agreed to an exclusive partnership to jointly market Hitech’s Doffmatic automation solution for Barmag’s proven manual eFK texturing machines. In many texturing facilities, manual doffing processes remain heavily operator-dependent – resulting in issues such as increased scrap, inconsistent quality, and limited productivity.

#ITM 2026

Uster’s new Recycling Opening Index guides spinners to the perfect blend

Uster AFIS 6 now offers the key data for better decisions when blending recycled fibers. Process control is decisive in determining the quality and economic outcome. The new R Recycling Module of AFIS 6 introduces the Recycling Opening Index (ROI), so spinners can optimize their circularity credentials. It was officially launched at ITM 2026 in Istanbul, Türkiye.

#HIGHTEX 2026

The heart of the technical textiles and nonwovens world will beat in Istanbul

Only 1 day remains until HIGHTEX 2026 International Technical Textiles and Nonwovens Exhibition opens its doors. Bringing together manufacturers, technology developers, investors, and industry professionals from around the world, HIGHTEX 2026 is preparing to showcase the innovations shaping the future of the industry. As the countdown to this major event continues, Istanbul is once again getting ready to become the meeting point of the global technical textiles industry.

#Man-Made Fibers

Grasim Industries announces fresh investment of ₹3094 Crore to expand Lyocell capacity

Grasim Industries Limited, the flagship company of the Aditya Birla Group and a global leader in cellulosic fibres, today announced an investment of ₹3,094 crore, for Phase II Lyocell capacity of 110K TPA at Harihar, Karnataka. This expansion will consist of 2 lines of 55K TPA (150 Tons per day) each. The first line is expected to be commissioned by 2028, and the second line is expected to be commissioned by 2030.

TOP